Tag Archives: compressor air efficiency

China manufacturer Fast Air Fill Hihgh Efficiency Mini Oil Free Silence Air Compressor supplier

Product Description

fast air fill hihgh efficiency mini oil free silence air compressor 

 PRODUCT  MODEL POWER VOLTAGE WORKING PRESSURE TANK FLOW
AIR COMPRESSOR SG-F750X4 750WX4 220V/50HZ 8 BAR 200L 440L/MIN

 
How to use the machine

1. The air compressor should be stored in a dry and ventilated room, and should be strictly kept away from perishable, rotten, flammable and chemical substances.
2. This machine is strictly prohibited from collision. It must be placed in an upright position when used.
3. Try to avoid using it in an environment where the temperature is too high, the air is dirty, dusty or there is oil fuel exhaust gas.
4. Do not touch high-temperature parts during operation, such as cylinder head, exhaust pipe, one-way valve, etc. to prevent burns

 About SG SHENGANG:
SG SHENGANG is experted in high-end machinery and equipment manufacturing. It is a large-scale manufacturing enterprise with a modern factory building of 50,000 square CHINAMFG a product research and development center and an international management system. 

We focus on the R&D and manufacturing of various types of motors, air compressors and cleaning equipment. After more than 30 years of brand accumulation, Kamioka products have won a number of utility model patents and invention patents. The products sell well all over the world and are well received by the majority of supporting manufacturers. trust and support.

The company adheres to the purpose of “pursuing perfect quality and meeting customer needs”. The best products, the strictest quality control, the most reasonable prices and the most honest services are Kamiokande’s commitment to you. We sincerely welcome all Chinese and foreign partners to cooperate and work together for a CHINAMFG situation and move towards a better future!

INTERNATIONAL FAIRS:

HIGH PRESSURE WASHER: outstanding cleaning experience
AIR COMPRESSOR: thunder-like power from SG SHENGANG
CUSTOMIZED PRODUCTS BASED ON THE MARKET

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After-sales Service: Yes
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China manufacturer Fast Air Fill Hihgh Efficiency Mini Oil Free Silence Air Compressor   supplier China manufacturer Fast Air Fill Hihgh Efficiency Mini Oil Free Silence Air Compressor   supplier
editor by CX 2024-05-22

China best 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 185kw best air compressor

Product Description

                     High Quality Screw Air compressor 

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar 
2.Rated Power : _____ KW/HP
 

Do you really choose the right Screw compressor?

About Power Saving

1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is 37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading) Power consumption is as high as 233.3366 million! Power saving after switching to permanent magnet variable frequency screw air compressor: 23. 3366×30% save electric fee 7.

45KW

72

55KW

88

75KW

12

90KW

144

Advantages of screw air compressor :
01.
Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.   
Main Parameter

Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor
HYW-G Working pressure Exhaust volume  Power  Noise Air outlet pipe diameter  Net weight Dimensions(mm)
Water lubricated series bar psig (m3/min) cfm kW hp dB   kg Length Width Height
HYWV-7G 7 102 0.7-1.2 24.7-42.4 7.5 10 58±3 G1″ 500 1135 800 1000
8 116 0.6-1.1 21.2-38.8 7.5 10 58±3 G1″ 500 1135 800 1000
10 145 0.5-0.9 17.7-31.8 7.5 10 58±3 G1″ 500 1135 800 1000
HYWV-11G 7 102 1.0-1.6 35.3-56.5 11 15 58±3 G1″ 500 1135 800 1000
8 116 0.9-1.5 31.8-53 11 15 58±3 G1″ 500 1135 800 1000
10 145 0.7-1.3 24.7-45.9 11 15 58±3 G1″ 500 1135 800 1000
HYWV-15G 7 102 1.1-2 38.8-71 15 20 60±3 G1″ 550 1400 1000 1200
8 116 1-1.9 35.4-67.3 15 20 60±3 G1″ 550 1400 1000 1200
10 145 / / 15 20 60±3 G1″ 550 1400 1000 1200
HYWV-15G 7 102 / / 15 20 60±3 G1″ 550 1170 900 1100
8 116 / / 15 20 60±3 G1″ 550 1170 900 1100
10 145 0.9-1.6 31.8-56.6 15 20 60±3 G1″ 550 1170 900 1100
HYWV-18.5G 7 102 1.8-3.1 63.6-109.5 18.5 25 61 ±3 G1″ 600 1400 1000 1200
8 116 1.6-2.8 56.5-98.9 18.5 25 61 ±3 G1″ 600 1400 1000 1200
10 145 1.5-2.5 53-88.3 18.5 25 61±3 G1″ 600 1400 1000 1200
HYWV-22G 7 102 2.2-3.7 77.7-130.7 22 30 61 ±3 G1″ 655 1400 1000 1200
8 116 2.0-3.4 70.6-120.1 22 30 61 ±3 G1″ 655 1400 1000 1200
10 145 1.8-3.0 63.6-105.9 22 30 61 ±3 G1″ 655 1400 1000 1200
HYWV-30G 7 102 3.1-5.2 109.5-183.6 30 40 64±3 G11/2″ 1150 1920 1170 1320
8 116 2.8-4.7 98.9-166 30 40 64±3 G11/2″ 1150 1920 1170 1320
10 145 2.5-4.3 88.3-151.9 30 40 64±3 G11/2″ 1150 1920 1170 1320
HYWV-37G 7 102 3.6-6.1 127.1-215.4 37 50 64±3 G11/2″ 1200 1920 1170 1320
8 116 3.3-5.6 116.5-197.8 37 50 64±3 G11/2″ 1200 1920 1170 1320
10 145 3.0-5.0 105.9-176.6 37 50 64±3 G11/2″ 1200 1920 1170 1320
HYWV-45G 7 102 4.5-7.5 158.9-264.9 45 60 66±3 G11/2″ 1320 1920 1170 1320
8 116 4.0-6.8 141.3-240.1 45 60 66±3 G11/2″ 1320 1920 1170 1320
10 145 3.6-6.0 127.1-211.9 45 60 66±3 G11/2″ 1320 1920 1170 1320
HYWV-55G 7 102 6.0-10.0 211.9-353.1 55 75 66±3 DN50 1520 1930 1320 1535
8 116 5.4-9.0 191-317.8 55 75 66±3 DN50 1520 1930 1320 1535
10 145 4.6-7.8 162.4-275.5 55 75 66±3 DN50 1520 1930 1320 1535
HYWV-75G  7 102 7.8-13.0 275.5-459.1 75 100 70±3 DN50 1620 1930 1320 1535
8 116 7.2-12.0 254.3-423.8 75 100 70±3 DN50 1620 1930 1320 1535
10 145 6.0-10.0 211.9-353.1 75 100 70±3 DN50 1620 1930 1320 1535
HYWV-90G 7 102 9.3-15.5 328.4-547.4 90 120 70±3 DN50 1800 1930 1320 1535
8 116 8.4-14.0 296.6-494.4 90 120 70±3 DN50 1800 1930 1320 1535
10 145 7.5-12.5 264.9-414 90 120 70±3 DN50 1800 1930 1320 1535
HYWV-110G 7 102 12.0-20.0 423.8-706.3 110 150 72±3 DN80 3100 2300 1600 1750
8 116 10.8-18.0 381.4-635.7 110 150 72±3 DN80 3100 2300 1600 1750
10 145 9.6-16.0 339-565 110 150 72±3 DN80 3100 2300 1600 1750
HYWV-132G 7 102 15.0-25.0 527.9-882.9 132 175 72±3 DN80 3250 2300 1600 1750
8 116 13.8-23.0 487.3-812.2 132 175 72±3 DN80 3250 2300 1600 1750
10 145 12.0-20.0 423.8-706.3 132 175 72±3 DN80 3250 2300 1600 1750
HYWV-160G 7 102 16.2-27.0 572.1-953.5 160 215 72±3 DN100 4500 2860 1600 1800
8 116 15.3-25.5 540.3-900.5 160 215 72±3 DN100 4500 2860 1600 1800
10 145 14.4-24.0 508.5-847.6 160 215 72±3 DN100 4500 2860 1600 1800
HYWV-185G 7 102 18.0-30.0 635.7-1059.4 185 250 74±3 DN100 4500 2860 1600 1800
8 116 16.8-28.0 593.3-988.8 185 250 74±3 DN100 4500 2860 1600 1800
10 145 15.0-25.0 529.7-882.9 185 250 74±3 DN100 4500 2860 1600 1800
HYWV-200G 7 102 21.6-36.0 762.8-1271.3 200 270 74±3 DN125 4800 3150 1850 2050
8 116 19.8-33.0 699.2-1165.4 200 270 74±3 DN125 4800 3150 1850 2050
10 145 16.2-27.0 572.1-953.5 200 270 74±3 DN125 4800 3150 1850 2050
HYWV-250G 7 102 25.8-43.0 911.1-1518.5 250 350 74±3 DN125 5200 3150 1850 2050
8 116 24.6-41.0 868.7-1447.9 250 350 74±3 DN125 5200 3150 1850 2050
10 145 22.8-38.0 805.2-1342 250 350 74±3 DN125 5200 3150 1850 2050

 

 

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Workshop of natural gas compressor 
Our products 
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor 
Our Service for diaphragm compressor : 
1.Service time : 24*7 Hours
2.Customized Service 
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period

FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

 

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After-sales Service: 18 Months
Warranty: 18 Months
Lubrication Style: Oil-free
Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China best 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 185kw   best air compressorChina best 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 185kw   best air compressor
editor by CX 2024-05-10

China Best Sales (Totally Oil-free! ! !) 22kw 8bar-12.5bar 0.85-3.7m3/Min Low Pressure Oil Free High Efficiency Single Screw Air Compressor AC arb air compressor

Product Description

Lead Time

Product Description

TR-22VA/W 0.8-1.25Mpa 8-12.5Bar 0.85-3.7m3/min 22KW air compressor oil free screw scroll China

Specifications
 

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-08VA/W 0.8 0.35-1.17 7.5 57 3/4″ 2 10 8.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

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air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

  1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
  2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
  3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
  4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
  5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China Best Sales (Totally Oil-free! ! !) 22kw 8bar-12.5bar 0.85-3.7m3/Min Low Pressure Oil Free High Efficiency Single Screw Air Compressor AC   arb air compressorChina Best Sales (Totally Oil-free! ! !) 22kw 8bar-12.5bar 0.85-3.7m3/Min Low Pressure Oil Free High Efficiency Single Screw Air Compressor AC   arb air compressor
editor by CX 2024-05-02

China Standard QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 90kw with Hot selling

Product Description

Lead Time

Product Description

TR-PM90A/W 0.8-1.25Mpa 8-12.5Bar 3.72-16.6m3/min 90KW screw oil free dry high pressure air compressor rotary    

Specifications
 

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-PM55A/W 0.8 3.0-10.3 55 69 1 1/2″ 12 1.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

BACK HOME

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/Piece
1 Piece(Min.Order)

|
Request Sample

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China Standard QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 90kw   with Hot sellingChina Standard QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 90kw   with Hot selling
editor by CX 2024-04-26

China OEM CHINAMFG UK Brand Bae-11ws-55 Oil Free Scroll Air Compressor with CHINAMFG Airend Automotive High Efficiency Oil Free Scroll Airend with Hot selling

Product Description

Geso UK brand Oil free scroll air compressor
 

Product Description

Product Parameters

 

 Model  
Working
Pressure
(Mpa)
 
Air Delivery
(m³/min)
Power
(kw)
Dimensions
(L*W*H) mm
 
Weight
(kg)
 
Outlet Pipe Diameter
(pcs) Remark
BAE-4WS 0.8 0.4 3.7 610 730 930 200 3/4 Ball valve 1*0.4  
1 0.33
BAE-4WS-ND 0.8 0.4 1810 820 1700 350 3/4 Ball valve 1*0.4 built-in integrated 200L
1 0.33
BAE-4WS-WD 0.8 0.4 1400 840 1490 300 1 Ball valve 1*0.4 External integrated 200L
1 0.33
BAE-5.5WS 0.8 0.6 5.5 610 730 930 220 3/4 Ball valve 1*0.6  
1 0.49
BAE-5.5WS-ND 0.8 0.6 1810 820 1700 380 3/4 Ball valve 1*0.6 built-in integrated  200L
1 0.49
BAE-5.5WS-WD 0.8 0.6 1400 840 1490 320 1 Ball valve 1*0.6 External integrated 200L
1 0.49
BAE-7.5WS 0.8 0.8 7.5 1200 700 1200 350 1 Ball valve 2*0.4  
1 0.66
BAE-11WS 0.8 1.2 11 1200 700 1200 400 1 Ball valve 2*0.6  
1 0.98
BAE-16.5WS 0.8 1.8 16.5 1200 700 1670 500 1 Ball valve 3*0.6  
1 1.5
BAE-22WS 0.8 2.4 22 1550 1200 1150 800 1 Ball valve 4*0.6  
1 2
BAE-27WS 0.8 3 27.5 1550 1200 1150 1080 1 Ball valve 5*0.6  
1 2.4
BAE-33WS 0.8 3.6 33 1550 1200 1150 1200 1 Ball valve 6*0.6  
1 3
BAE-38.5WS 0.8 4.2 38.5 2150 1450 1700 1400 2 Ball valve 7*0.6  
1 3.6
BAE-44WS 0.8 4.8 44 2150 1450 1700 1520 2 Ball valve 8*0.6  
1 4
BAE-49WS 0.8 5.4 49.5 2150 1450 1700 1650 2 Ball valve 9*0.6  
1 4.5

Certifications

Packaging & Shipping

Company Profile

Geso is a global aerodynamic systems group of companies, wholly owned by BAE CHINAMFG SYSTEMS, headquartered in London, United Kingdom, and a leader in the European gases sector.
BAE Systems, the parent company of CHINAMFG Group, was founded in 1871 and is committed to the research and development and production of industrial gases. In 2002, BAE Systems set up a representative office in China, importing products from the United Kingdom to China and deploying after-sales service offices in China, and in 2018 BAE Systems established a wholly-owned company “ZheJiang Geso systems Industrial PLC and invested 11 million U.S. dollars to build an intelligent manufacturing center; dedicated to research and development, production and market development. Our products include energy-saving screw air compressors, nitrogen/oxygen generators, dry oil-free air compressors, water-lubricated oil-free air compressors, mobile air compressors, process gas compressors, medium and high-pressure screw air compressors, centrifugal air compressors, etc., which are widely utilized in various production and industrial fields, and we have set up the “ZheJiang Geso systems Industrial PLC”, “ZheJiang Geso Equipment Co.,Ltd.”, “ZheJiang Geso Energy Equipment Co.,Ltd.” 3 companies, more than 30 branches and offices throughout the country, more than 200 distributors, for all walks of life to provide high-quality intelligent energy-saving air compressor system solutions.
Geso Group inherits the advanced technology and production management mode of British BAE Systems, combined with the Chinese market demand, in order to ensure the production safety of the user, strictly follow the Group’s product development process, each new product after 40 test items and 3000 hours of durability testing, to protect the quality of the product from the source; CHINAMFG compressor adopts the high quality screw compression element developed by BAE Systems, The material is used in the construction of large ships and nuclear submarines, which ensures the service life of the air compressor. The structure of the air compressor has been developed by the design team of BAE Group headquarters, which ensures the product quality and energy-saving effect. IE5 energy-saving motors, ABB electronic control system, and three-stage frequency conversion energy-saving system are selected to reduce energy consumption and carbon dioxide emissions, which saves costs for customers and realizes small investment and big power. Meanwhile, by optimizing the design and reducing the screw compression element’s speed, our air compressors have excellent silent performance. Independent research and development of intelligent Internet of Things (IoT) technology realizes the automatic and precise supply of air compressor and nitrogen generator equipment with the actual demand amount of the user to meet the automation experience of unattended, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking and evaluation feedback. Convenient interconnected management with air compressors is realized through computers, cell phones and iPads. In addition, the reasonable construction and excellent workmanship of Geso reduces unnecessary maintenance work in normal times, making maintenance more convenient and efficient.
Through years of high-speed development, Geso Group has service outlets in more than 2 hundred cities across the country, 24-hour service hotline response and Internet warranty service. Thirteen direct spare parts warehouses to provide customers with repair services in a more rapid and timely manner.
After-sales service is not only limited to the product itself, but also includes a series of complete systematic services such as compressed air system testing and optimization, intelligent air supply control for air compressors, waste heat recovery, variable frequency piping, piping, cables, and construction turnkey projects. The service engineers not only undergo strict training and assessment, but also equipped with professional testing and maintenance tools to provide customers with quality service experience and escort production.
We are committed to a lifetime free of labor charges to reduce the user’s cost of use and avoid the phenomenon of indiscriminate charges. Based on our service concept to provide customers with free training services, regular testing of the user’s energy efficiency report data and develop energy-saving programs to ensure user satisfaction and energy-saving effect. For 3 consecutive years, we have been selected as 1 of the top 10 brands by third-party organizations such as China Brand Network.
As a global aerodynamic systems group of companies, we carry the mission of innovation, quality and service. Whether it is energy saving and environmental protection, quiet performance or intelligent, always adhere to the praise of the customer experience as the center of the hard workers, Geso, to create a global CHINAMFG brand of fluid machinery, and continue to become a high-end energy-saving products industry leader.
Timeline of Geso history

BAE MARCONI ELETRONIC SYSTEMS was founded in 1871 in London, England. In the same year, we developed and produced the first reciprocating compressor and devoted ourselves to the development and production of industrial gases.
In 1910, the company’s main business expanded to multiple areas: air compressors, nitrogen/oxygen air separation equipment, integrated electronic products, the company’s core product development of single-cylinder reciprocating air compressor technology and mass production.
In 1999, the company was founded as “BAE CHINAMFG SYSTEMS LTD” and developed the first twin-screw air compressor and established the brand “GESO SYSTEMS”.
In 2000, the company developed and produced the first dry-type oil-free screw machine into the market, and it is widely used in the European medical, food and electronic industries.
In 2002, BAE Group set up a representative office in China, products from the United Kingdom after the production of original imported equipment for the Chinese market expansion, and successfully entered the Chinese aerospace and high-precision machining field market.
In 2006, a total of 26 after-sales service operation outlets were built in each provincial capital city in China, fully deploying the after-sales service system to quickly respond to and safeguard users’ experience and production safety.
In 2016, a warehousing and logistics center was established in ZheJiang , China, to ensure the timely supply of complete machines and spare parts for the Chinese market.
In 2018, the British BAE Group registered in China to establish “ZheJiang Geso systems Industrial PLC” and set up a compressor assembly and production plant in ZheJiang , China at the same time, with a registered capital of 11 million U.S. dollars.
In 2571, ZheJiang Geso systems Industrial PLC. invested and established “ZheJiang Geso Equipment Co., Ltd.” and set up a nitrogen/oxygen air separation equipment sales company in HangZhou, and in the same year, set up the second phase of the project of 300 sets of nitrogen/oxygen equipments in ZheJiang factory. The R&D and production of nitrogen/oxygen control equipment was added.
In 2571, we invested in the establishment of “ZheJiang Geso Energy Equipment Co., Ltd.” and registered some of the former offices in provincial capitals as branches to complete the separation of production and sales, and to realize the high efficiency and convenience of national market development and service.
 

Our Advantages

Core components: the screw compression element adopts the British R & D BAES series screw compression element , the material is used in the United Kingdom in the construction of aircraft carriers, nuclear submarine construction , fine material to ensure that the service life of the air compressor, decades still as new; high-quality S K F bearings life as high as 100,000 (100 thousand) hours; the use of imported ASCO valves and CHINAMFG solenoid valves ABB electrical components, to ensure that the system is safe and stable operation for long periods of time.
Science and technology research and development: the structure of the air compressor is developed by the design team at the headquarters of BAE Group in the UK, so that the quality and energy saving of the air compressor is satisfactory to the users. The R&D personnel of the British headquarters total 220 people, dedicated to energy-saving system research and development funds of 1.5 million U.S. dollars per year, to ensure that the equipment of energy-saving products of superiority; air separation equipment selection of the German CHINAMFG controller and touch screen, flow, purity, pressure and dew point intuitively presented in the touch screen, the process and the action screen vivid image, at a glance, leaving the DCS remote ports, the data can be transmitted to a centralized control room and cell phone terminal. The data can be transmitted to the central control room and mobile phone;
Energy saving and environmental protection: IE5 energy-saving motors, ABB electronic control system, three-level frequency conversion (motor, fan, oil pump) energy-saving system, in the selection of materials and process design, the selection of special stainless steel management connection, the design of which ensures that the internal leakage of air compressor air volume ≤ 0.571m³/min, the use of imported fibers oil and gas separation technology and oil and gas barrel precision design, the reasonable location of the pipeline with the air compressor The internal pressure difference ≤ 0.003MPa, thus reducing energy consumption, reducing carbon dioxide emissions, reducing the use of cost, small investment, big power;
Strong silent performance: through the optimization of air compressor design and air compression element performance enhancement, reduce the air compression element speed, not only to extend the service life of the air compressor, and at the same time significantly reduce the noise generated by the equipment, CHINAMFG polyester fiber polymer material developed from the sound insulation cotton and customized rubber shock absorbers, the silent equipment to bring the protection of the equipment, equipment operators and production personnel to bring the health and safety of the guarantee;
High degree of automation: The company has independently developed intelligent Internet of Things technology combined with air compressor and nitrogen generator equipment, which collects data to the cloud data processor through 2G/4G/NB-loTLoRa/Ethernet, automatically matches the accurate supply of gas with the user’s actual demand, and realizes the automation experience of unmanned, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking, and evaluation feedback. It realizes unattended remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless connection, evaluation and feedback.
Convenient maintenance: reasonable construction, fine workmanship, reduce the usual unnecessary maintenance, cleaning and maintenance is more convenient, in the special design process, so that the efficiency of the maintenance staff to improve, to protect the user to use the timeliness;
One-stop service: complete product range, one-stop service for air system and gas engineering.
Qualification and certification: Geso has obtained ISO14001 environmental management system, ISO45001 health management system and ISO9001 quality management system certification, certificate 0 oil-free certification, CE EU certification, air compressor energy-efficiency certification, 3A integrity system certification and other certificates from authoritative certification organizations, which can fully guarantee the safety of users, and has been highly recognized by the market and users. We are highly recognized by the market and users.


Product Manufacturing and Acceptance Standards

The design, manufacture, installation and acceptance of screw air compressor are all based on the relevant Chinese national standards (GB) and in accordance with the requirements of the following relevant standards, norms and regulations (but not limited to), with full consideration of the impact of local environmental conditions and conditions of use.

No. Standard Item
1 GB150-1998 Steel Pressure Vessels
2 GB151-1998 Steel Shell and Tube Heat Exchangers   
3 JB/T4709  Steel Pressure Vessel Welding Regulations     
4 GB/T13278 Technical conditions for general screw air compressors
5 GBJ78 Noise hygiene standards for industrial enterprises  
6 GB3853 Test Methods for Pneumatic Compressor Performance for General Use
7 GB4980 Determination of sound power level of volumetric compressor noise – Engineering method   
8 JB8-82  Product Labeling   
9 ASME-PTC-9-1970
(American Society of Mechanical Engineers standards)
Air compressor performance test standards
10 VDI-2056 (Standard of the Association of German Engineers) Operating Vibration Test Standards
11 ISO-2151 (International Organization for Standardization standard) Operating Noise Test Standards
12 GBJ29-90 Compressed air station design specification
13 GB3323-87 Radiographic and quality analysis of steel melting welded joints
14 GB4720 Electrical Control Equipment Part I Low Voltage Electrical Control Equipment  
15 JB4127 Mechanical Seal Technical Condition 3 Main Technical Data

 

After Sales Service

1 Technical services: regardless of pre-sale, sale, after-sale, as long as the user side demand equipment technical help and consulting, the company will be accurate within 24 hours to provide relevant technical information free of charge.
2 After the successful on-site start-up and commissioning acceptance, our after-sales engineers are responsible for the user’s operators to carry out routine and emergency operation training.
3 Under normal operation, maintenance and repair of the equipment, the whole unit is guaranteed for 1 year, and the air compression element is guaranteed for 5 years. During the warranty period, the non-wearable parts in the unit, damage or failure under normal use, are gratuitous compensation, free of charge replacement.
4 Regardless of the warranty period inside and outside, my company will be on schedule to the factory inspection of gas purity, flow, pressure, voltage, current, screws tightness, etc. are to do a comprehensive test in a timely manner to understand the dynamics of the unit’s operation, such as receiving the notification of the user’s equipment failure, on-call.
5 In normal operation, my company will be monthly, quarterly and regularly arranged for the user to telephone or after-sales engineers to the scene to do the equipment operation visit work, timely understanding of the unit operation dynamics, received the user equipment failure notification, the office to immediately give a telephone reply, within 1 hour to the scene to deal with. Office in the field can not deal with the situation, the ZheJiang head office will be sent directly to the scene within 24 hours to deal with after-sales engineers. In order to ensure the long-term stability of the equipment work.
6 Spare parts service: In case of damage to tubing parts, Geso will solve the problem first, then determine the responsibility, and then talk about the price, and then replace the parts after the problem is solved.
7 Free labor fee, Geso company lifetime free labor fee, reduce the user cost of use, to avoid the phenomenon of indiscriminate charging.
8 Service quality assurance: the company’s after-sales service personnel in the headquarters of the Geso after systematic training and strict examination to obtain technical certificates to ensure that each after-sales service personnel’s ability to deal with technology.
9 Service outlets: the company has after-sales service outlets in most areas of China, to ensure that the user’s problems are solved in a short period of time and there is a storage center in the after-sales service outlets to ensure the timely supply of spare parts.
10 Free training service: Geso company through the site operation training to ensure the correct use of the user operator, Geso company will be adjusted for the user personnel, re-training on-site personnel operation, each training are not charged any fees.
11 Energy-saving services: If you buy our product line, our company will regularly test the user energy efficiency report data, energy-saving data distraction and develop programs, timely energy-saving adjustments to the equipment, to protect the user’s energy savings and cost reductions.
 

Customer Cases

No. Customers company name Quantities
1 HangZhou Risen Electromechanical Co.,Ltd. 5 units
2 HangZhou Nuoyi Laser Equipment Co.,Ltd. 3 units
3 ZHangZhoug Luneng Renewable Resources Co.,Ltd. 4 units
4 HangZhou Renliang Medical Machinery Equipment Co.,Ltd. 2 units
5 ZheJiang CHINAMFG Limited Liability Company 6 units
6 HangZhou CHINAMFG Machinery Co.,Ltd. 1 unit
7 HangZhou CHINAMFG Trading Co.,Ltd. 1 unit
8 ZheJiang Veneta Clothing Co.,Ltd. 1 unit
9 ZheJiang CHINAMFG Intelligent Equipment Co.,Ltd. 7 units
10 HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd.  6 units
11 ZheJiang Zhongfa Environmental Protection Co.,Ltd. 6 units
12 ZheJiang CSIC Lingang Shipbuilding Equipment Co.,Ltd. 2 units
13 ZheJiang Wangxin Soybean Products Equipment Co.,Ltd. 2 units
14 ZheJiang Zhi Fu Pharmaceutical Technology Partnership (Limited Partnership) 2 units
15 Hongli Shoe Material 5 units
16 HangZhou HangZhoun Metal Products Co.,Ltd. 6 units
17 ZheJiang CHINAMFG Logistics Machine Co.,Ltd. 3 units
18 ZheJiang Qiangxiong Construction Group Co.,Ltd. 5 units
19 HangZhou CHINAMFG Logistics Machine Co.,Ltd.   4 units
20 Hongzheng Electric Co.,Ltd. 3 units
21 HangZhou Hengjun Technology Co.,Ltd. 3 units
22 ZheJiang Dajing Biological Engineering Co.,Ltd. 5 units
23 HangZhou Yi Ai Electronic Technology Co.,Ltd. 7 units
24 ZheJiang Shengwei Bio-technology Co.,Ltd. 2 units
25 ZheJiang Jiuding New Material Co.,Ltd. 4 units
26 HangZhou Xitu Environmental Protection Technology Co.,Ltd. 2 units
27 ZheJiang Taiqing Mechanical & Electrical Co.,Ltd. 3 units
28 HangZhou Guitai Pipe Industry Co.,Ltd. 6 units
30 HangZhou Przeszler Advanced Molding Technology Co.,Ltd. 4 units
31 HangZhou CHINAMFG Thermal Power Co.,Ltd. 1 unit
32 HangZhou Tellier Environmental Protection Group Co.,Ltd. 1 unit
33 ZheJiang CHINAMFG Electric Power Design & Consulting Co.,Ltd. 3 units
34 HangZhou Hongfengde Auto Parts Co.,Ltd. 2 units
35 ZheJiang ZHangZhoug Mining Group Company Limited Danying Coal Mine, Gubao Township, Xiwen County 6 units
36 ZheJiang Zhongmin Da Zheng Surface Engineering Technology Co.,Ltd. 4 units
37 NDT Group YuHangZhou Environmental Protection Equipment Manufacturing Co.,Ltd. 4 units
38 ZheJiang Vimet Decoration Material Technology Co.,Ltd. 3 units
39 Kangyue Biotechnology Co.,Ltd. 2 units
40 HangZhou Kangcai Medical Supplies Co.,Ltd. 5 units
41 Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. 3 units
42 HangZhou CHINAMFG Packaging Industry Co.,Ltd. 2 units
43 HangZhou Tianlai Environmental Protection Equipment Co.,Ltd.  6 units
44 HangZhou Yongzhengxin Hardware Machinery Factory 3 units
45 HangZhou Industrial Park Shunhao Machinery Factory 2 units
46 HangZhou Chemical Machinery Manufacturing Co.,Ltd. 2 units
47 HangZhou Dehai Environmental Protection Technology Development Co.,Ltd. 3 units
48 ZheJiang Maosheng Environment Co.,Ltd. 1 unit
49 Air Force Engineering University Aviation Engineer Officer School 1 unit
50 ZheJiang Tiantuo Equipment Manufacturing Co.,Ltd. 1 unit
51 HangZhou Chemical Machinery Manufacturing Co.,Ltd. 2 units
52 HangZhou HangZhou Clothing Co.,Ltd. 2 units
53 HangZhou CHINAMFG Glass Co.,Ltd. 2 units
54 HangZhou City HangZhou Xihu (West Lake) Dis.ent City Development and Management Co.,Ltd. 2 units
55 HangZhou Sunshine CHINAMFG Chemical Engineering Co.,Ltd. 3 units
56 HangZhou CHINAMFG Electric Appliance Manufacturing Co.,Ltd. 4 units
57 HangZhou Xihu (West Lake) Dis. Electric Co.,Ltd. 3 units
58 HangZhou Saida Construction Machinery Co.,Ltd. 2 units
59 HangZhou Tellier Environmental Protection Co.,Ltd. 1 unit
60 ZheJiang Lvjing Environmental Protection Technology Engineering Co.,Ltd. 1 unit
61 China Construction Third Bureau Second Construction Engineering Co.,Ltd. 1 unit
62 HangZhou Przeszler Advanced Molding Technology Co.,Ltd. 1 unit
63 HangZhou Bochuang Environmental Protection Technology Co.,Ltd. 2 units
64 HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. 1 unit
65 ZheJiang Renze Technology Co.,Ltd. 1 unit
66 Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. 1 unit
67 ZheJiang Haibelian Kaihe Roofing Engineering Co.,Ltd.  1 unit
68 ZheJiang Xihu (West Lake) Dis. Technology Co.,Ltd. 2 units
69 HangZhou Huagong CHINAMFG Electronics Co.,Ltd. 1 unit
70 HangZhou Oriental Environmental Engineering Research Institute Co.,Ltd. 2 units
71 HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. 2 units
72 HangZhou Bochuang Environmental Protection Technology Co.,Ltd. 1 unit
73 ZheJiang Prime New Energy Technology Co.,Ltd. 3 units
74 Daiko International Trading (ZheJiang ) Co.,Ltd. 1 unit
75 ZheJiang Qiangxiong Construction Group Co.,Ltd. 3 units
76 HangZhou Kelen Commercial Equipment Co.,Ltd. 2 units
77 ZheJiang Bigo Electromechanical Equipment Co.,Ltd. 2 units
78 ZHangZhoug Qier Electromechanical Technology Co.,Ltd. 4 units
79 HangZhou Xihu (West Lake) Dis.deli Biotechnology Co.,Ltd.  3 units
80 ZheJiang Normal University 1 unit
81 Jumin Biotechnology Co.,Ltd.  3 units
82 HangZhou Sanfengqiao Foodstuffs Co.,Ltd. 3 units
83 HangZhou Jinji Strong Magnetic Co.,Ltd. 1 unit
84 ZheZheJiang di Industrial Co.,Ltd. 1 unit
85 Zhongtian Chaolong Technology Co.,Ltd. 3 units
86 ZheJiang WHangZhou Pharmaceutical Co.,Ltd. 1 unit
87 ZheJiang Hadajiang Liquor Liability Company 1 unit
88 Jacoby Environmental Materials Technology (ZheJiang ) Co.,Ltd. 5 units
89 HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd.  1 unit
90 ZHangZhoug Province Mechanical and Electrical Design and Research Institute Co.,Ltd. 1 unit
91 HangZhou CHangZhou District Hengwei Machinery Trading Co.,Ltd. 1 unit
92 ZheJiang Jiao Tong University 2 units
93 Chang Xihu (West Lake) Dis. (Individual) 2 units
94 HangZhou Xihu (West Lake) Dis.wang Paper Co.,Ltd.  3 units
95 HangZhou CHINAMFG Mould Technology Co.,Ltd.  2 units
96 HangZhou Institute of Technology 1 unit

FAQ 

 

[Q]: Are you a manufacturer or a trade company?
A : We are a factory, and we have our own factory in ZheJiang , we market our own products.

 

 

[Q]: What is your lead time?
A :Usually we will spend about 30 working days to make it.

 

 

[Q]: What is the shipping port?
A :ZheJiang ,HangZhou or HangZhou

 

[Q]: How can I get your quotation?
A : We will provide the quotation according to your request as soon as possible.
Before quotation, We would like to know:
1 you are end user or mid-buyer(agent, distributor,Supporting Enterprise or designing institute etc.)
2 if you are end user, what industry are you in?
3 have you bought such equipment before, what brand?
4Direction of use (where the compressor is used, what equipment it supplies)
5 What delivery volume, delivery pressure, whether frequency conversion, whether with after-treatment equipment do you want?
6 Have you ever heard about our brand:GESO

 

[Q]: What is your Quality assurance system?
A : ZheJiang Geso systems Industrial PLC is a wholly foreign-owned enterprise, and is also the authorized base for the production and assembly of screw compressors by BAE Systems in the UK. The company has passed ISO9001:2015 quality system certification of enterprises, ISO45001:2018 health and safety management system and ISO14001:2015 environmental management system and many other certifications. The company, from the chairman to every employee, has been trained in the world’s advanced quality system in order to obtain the induction certificate. Every year, we need to be reviewed and recognized by the certification body, and strictly in accordance with the certification system for each link in the strict day-to-day management of its products, procurement, inspection, testing, installation and commissioning of the whole machine are strictly in accordance with the ISO9001 program, to ensure that each compressor embodies the factory should be the quality and reliability of the company’s products with a high starting point, high-speed start, with a high reputation and high quality! The company’s products have a high starting point and high speed to start, with high reputation and high quality to win the trust of users from all walks of life. The company’s products to implement the 3 bags, 3 bags for 1 year. The company shall bear the replacement cost of parts, repair cost and transportation and miscellaneous cost of equipment round trip (except perishable parts such as 3 filters, lubricating oil and external auto-drainer) during the warranty period of the supplied equipments. If the rework or equipment damage is caused by our company’s drawings, data, technical documents errors or technical service personnel on-site guidance, our company is immediately responsible for free repair or replacement.

 

[Q]: What does your brand “GESO” mean?
A : Gas: Description of Geso products characterized as equipment for applications in the field of all types of gas processes.

Efficient: Design, innovation and development of a full range of products for the purpose of energy saving.

Stability: to ensure the user’s production safety and stability as a prerequisite requirement

OPTIMUM : to build a world-renowned brand of fluid machinery, and continue to become the industry leader in high-end energy-saving products.

Systems : the business philosophy centered on the praise of service customer experience. CHINAMFG provides compressors, after-treatment, pressure vessels, installation piping, intelligent cloud, air separation equipment and other series of products, providing users with one-stop product services; from pre-sales program design, installation of equipment during the sale, after-sales maintenance to create a full-system operation and service team.

 

Air Compressor Frequently Asked Questions

The following items are some of the most frequently asked air compressor questions and answers, courtesy of CHINAMFG systems.

How Does an Air Compressor Work?

An air compressor works by using electric power to create pressurized air that can then be released and converted to usable power for use in a number of applications, depending on your specific needs. It performs this by compressing air within a chamber by means of a piston, rotary vane or screw or scroll element and then releasing this pressurized air into your downstream receivers and distribution piping system.

How Do You Use an Air Compressor?

Follow these simple steps to use your air compressor safely and efficiently:

1. Check the oil level: For oil-filled compressors, check that the oil level reaches about ⅔ of the way up the dipstick.

2. Prepare the compressor: Attach hoses, plug into a grounded outlet, check the drain valve and flip the power switch.

3. Adjust the pressure regulator: Set the pressure to match the level your air tool requires.

4. Operate your device: The tank will refill as you use your tool.

5. Complete proper cleanup: Turn off the compressor to drain the pressure and open the air tank drain valve to clear out condensation.

What Does an Air Compressor Do?

Air compressors provide compressed air for applications such as filling gas cylinders with high-pressure clean air, providing pressurized clean air for operating pneumatic CHINAMFG systems or tools, filling tires and a wide variety of other applications across industries like automotive, medical, food and beverage, petroleum, pharmaceutical and more.

What Do You Use an Air Compressor For?

Air compressors can be used for many personal and professional applications. A few at-home uses include:

· Blowing up balloons

· Pumping up tires for bikes and vehicles

· Inflating pool accessories and air mattresses

· Refilling deflated sports equipment

· Pressure washing

· Powering tools for sanding, polishing and other types of crafting

· Painting with an airbrush or sprayer

Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:

· Agriculture

· Manufacturing

· Automobiles

· Pharmaceutical

· Food and beverage

· Dental and medical

· Construction

How Much Is an Air Compressor?

Air compressors can cost anywhere from $125 to $2,000. The price of an air compressor depends on many factors, including:

· PSI and CFM: Pounds per square inch (PSI) measures how much force an air compressor has, while cubic feet per minute (CFM) measures the flow.

· Duty cycle: This percentage indicates how long the compressor can provide air during a cycle.

· Life span: Compressors can last between 15,000 to 60,000 hours, depending on their use and size.

The type of compressor you need and how much you will pay for it will depend on your industry or personal needs.

How Often Do I Need to Change the Oil in My Air Compressor?

If you have a lubricated reciprocating, rotary screw or rotary vane air compressor, you’ll need to change the oil from time to time to keep it working properly. The recommended schedule is generally 3 months, subject to the manufacturer’s recommendation. For a rotary screw compressor, you’ll want to change the oil every 4,000 to 8,000 hours depending on the type of oil employed.

Do Air Compressors Run Out of Air?

If you run a regular duty cycle with an appropriate load, you will always have the air you need. As you use your tool, the pressure switch will detect the drop in pressure and start the compressor. Once the tank has refilled to the preselected pressure point, the compressor will shut off. The pressure switch will manage this function throughout the time you’re using an air tool.

If you attach a tool with an air requirement that is too great for the tank, you run the risk of emptying your air tank and having to wait for the compressor to refill it to a usable level. Always check your air compressor’s capabilities and your tool’s required pressure before connecting them.

Do I Need an Air Dryer in Addition to My Air Compressor?

It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.

How Do I Control Contaminants in My Compressed Air System?

It’s important to have an effective air filtration system to keep your compressed air clean. CHINAMFG systems can provide you with all the air filters you need to help keep your compressed air clean.

How Often Do I Need to Replace My Air Intake Filter?

Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.

How Do I Control the Dew Point of My Compressed Air System?

If you’re worried about hitting the dew point, a quality air dryer should be the solution.

What Is the Correct Voltage for My Air Compressor?

Usually, 110 volts is sufficient for a small compressor. Larger compressors may take as much as 460 volts.

How Do I Drain the Water From My Tank?

You can drain your tank water manually or purchase an automatic drain valve to remove the water automatically. If water is becoming a big problem, consider investing in a more appropriately-sized air dryer.

What Is the Right Type of Hose for My Air Compressor?

It depends on the air compressor, but typically, they take a 1/4″ or 3/8″ hose. Your Geso systems professional can help you match the right hose to your compressor.

Do I Need a Reciprocating Compressor or a Rotary Screw Compressor?

For most applications, a reciprocating compressor is sufficient. If you need a compressor that runs continuously day and night, you need a rotary screw compressor.

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After-sales Service: Yes
Warranty: 1 Year
Lubrication Style: Water-Injected
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Screw
Samples:
US$ 2100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

  • Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
  • Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

  • Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
  • Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

  • Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China OEM CHINAMFG UK Brand Bae-11ws-55 Oil Free Scroll Air Compressor with CHINAMFG Airend Automotive High Efficiency Oil Free Scroll Airend   with Hot sellingChina OEM CHINAMFG UK Brand Bae-11ws-55 Oil Free Scroll Air Compressor with CHINAMFG Airend Automotive High Efficiency Oil Free Scroll Airend   with Hot selling
editor by CX 2024-04-25

China Best Sales Kszj-18/17 Industrial High Efficiency Dry Oil-Free Screw Air Compressor – China Compressor High Efficiency arb air compressor

Product Description

 Features of KAISHAN  air compressor:    

1.Low operating sound and less vibration design.Easy serviceability.
    
2.Low fuel consumption to realize far distance outdoor usage;Full protection system,energy saving.    

3.High efficient Airend:    
Large diameter rotor, airend connect with diesel engine through coupling and no reduction gear inside, more reliability, the    
rotary speed is same with the diesel engine’s, more longer lifespan.
    
4.Diesel Engine of Famous Brand:    
Select the diesel engine of CHINAMFG or CHINAMFG brand, satisfy the emission requirement of Europe, low oil consumption, after sale service system all over China.    

5.Good adaptability:    
The Portable Air Compressor automatically control the air delivery of diesel engine by matching the demand of air consumption, which equals to frequency conversion control in motor power screw air compressor.    
   

Model Exhaust pressure Air delivery Engine power Exhaust outlet Weight Dimension
(Bar) (m³/min) (HP) (KG) (mm)
KSZJ-15/14.5 14.5 15 Yuchai Engine G2*1, G3/4*1 2500 2800*1520*1780
KSZJ-18/17 17 18 Yuchai 260HP G2*1, G3/4*1 2700 3050*1800*1800
KSZJ-18/17A 17 18 Yuchai 220HP G2*1, G3/4*1 2200 2800*1520*1780
KSZJ-29/23G 23 29 Yuchai 400HP G2*1, G3/4*1 4050 3500*1950*2030
KSZJ-29/23-32/17 17-23 29-32 Yuchai 400HP G2*1, G3/4*1 4050 3500*1950*2030
KSZJ-35/25-38/20 20-25 35-38 Yuchai 550HP G2*1, G3/4*1 4500 3500*1950*2320
KSZJ-35/25-38/20K 20-25 35-38 Cummins 550HP G2*1, G3/4*1 4500 3500*1950*2200
KSZJ-31/25-34/17 17-25 31-34 Yuchai Engine G2*1, G3/4*1 4500 3500*2100*2200
LGZJ-31/25-35/18 18-25 31-35 Yuchai 400HP G2*1, G3/4*1 4500 3650*2000*2200
LGZJ-36/30-41/20 20-30 36-41 Yuchai 560HP G2*1, G3/4*1 6000 3800*2160*2300
LGZJ-36/30-41/20K 20-30 36-41 Cummins 550HP G2*1, G3/4*1 5800 3800*2160*2330
LGZJ-30/35-35/25 25-35 30-35 Yuchai 560HP G2*1, G3/4*1 6000 3800*2160*2300
LGZJ-30/35-35/25K 25-35 30-35 Cummins 550HP G2*1, G3/4*1 5800 3800*2160*2330
LGCG-43/25-37/35 25-35 43-35 Yuchai 775HP G2*1, G3/4*1 7000 4160*2200*2257

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Technical Support, Online Support, Spare PAR
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: /
Customization:
Available

|

air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

How Is Water Quality Crucial for the Performance of These Compressors?

Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:

  1. Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
  2. Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
  3. Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
  4. Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
  5. System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.

To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.

China Best Sales Kszj-18/17 Industrial High Efficiency Dry Oil-Free Screw Air Compressor - China Compressor High Efficiency   arb air compressorChina Best Sales Kszj-18/17 Industrial High Efficiency Dry Oil-Free Screw Air Compressor - China Compressor High Efficiency   arb air compressor
editor by CX 2024-04-19

China wholesaler 250kw Variable Speed Drive High Efficiency Silent Industrial Screw Rotary Oil Free Dry Two Stage Air Compressor air compressor for sale

Product Description

      

   Specification(VSD series)
  Model Capacity M3/min Power kw Noise level db Weight KG
3.5~10bar Water Cooling  Air Cooling
OFA1VSD OFA15VSD 1.1-3.3 15 74   930
OFA22VSD 4.5-5.6 22 74   1150
OFA30VSD 4-6.6 30 74   1300
OFW37VSD 5-8.4 37 74   1600
OFW45VSD 6.1-11.1 45 74   1750
OFA2VSD OFA55VSD 7.3-9.4 55 74   1900
OFA75VSD 10.7-12.4 75 74   2630
OFA90VSD 12.7-15.4 90 74   2700
OFA3VSD OFA110VSD 16.0-19.5 110 74    
OFA132VSD 18.8-21.8 132 74   4300
OFA160VSD 24.0-29.6 160 74   4300
OFA4VSD OFA200VSD 12.2-36.6 200 74    
OFA250VSD 14.2-41.8 250 74   6950
OFA275VSD 15.8-47.4 275 74    
OFA315VSD 45.0-52.1 315 74   6950
OFA5VSD OFA355VSD 50.4-57.5 355 74    
OFW1VSD OFW37VSD 2-5.9 37 74    
OFW45VSD 2.3-7 45 74    
OFW2VSD OFW55VSD 4.5-8.8 55 74    
OFW75VSD 4.5-13.2 75 74 2170  
OFW90VSD 4.5-15.5 90 74 2220  
OFW3VSD OFW110VSD 6.4-19.1 110 74    
OFW132VSD 7.7-22.4 132 74 3500  
OFW160VSD 14.5-42.9 160 74 3500  
OFW4VSD OFW200VSD 18-36.1 200 74    
OFW250VSD 19.-38.4 250 74 6400  
OFW275VSD 20.0-41.0 275 74    
OFW315VSD 46.0-50.9 315 74 6650  
OFW5VSD OFW355VSD 50.4-56.3 355 74 6950  
OFW400VSD 55.8-62.1 400 74 7060  
OFW450VSD 63.8-76.5 450 74 8400  
OFW500VSD 73.1-83.9 500 74 8400  
OFW630VSD 89.0-102.9 630 74 9125  
OFW750VSD 101.8-122.8 750 74 9225  

Company Profile

       ZheJiang Napu compressor Technology Co.,LTD was established in 2012  based in ZheJiang ,specializing in oil-free rotary screw air compressors, offering a wide range of products from airends to compressors . 
       With over 10 years experience in oil free screw air compressor. NAPU Compressor is compliant with ISO 8573-1, Class 0 standard and audited by TUV Rheinland and China National Quality Inspection Center of Compressor and Refrigerator.   
        The company is also compliant with ISO 9001:14001 and is CHINAMFG in the domestic market for its quality-driven culture. The oil-free compressors manufactured by the company are used in a variety of sectors including some of our valued clients like CASC-China Aerospace Science Corporation, NORINCO-China North Industries Group, CNNC-China National Nuclear Group, CHANG AN AUTO, SINOPHARM, BYD and CALT and Sino-Chemical etc.
         Continuous improvement in productivity and efficiency is our goal, and we continue to offer an extensive services including our own branded oil-free compressor package as well as after-sales services for other leading brands.

 

Product Features

1. In house designed airend
2. 100% oil free air certified by Germany TUV.
3. Double-layer structure to reduce he noise.
4. Air Cooling and Water cooling are available.
5. VSD control are available.
6.Touch Screen PLC with preset running schedule, more intelligent control.
7.OEM&ODM service are accepted

 

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.
 
Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
 
Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.
   
Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.
 
Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO  and certificate as clients’ demande.
 
 
Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
    2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.
  
Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China wholesaler 250kw Variable Speed Drive High Efficiency Silent Industrial Screw Rotary Oil Free Dry Two Stage Air Compressor   air compressor for saleChina wholesaler 250kw Variable Speed Drive High Efficiency Silent Industrial Screw Rotary Oil Free Dry Two Stage Air Compressor   air compressor for sale
editor by CX 2024-03-28

China Best Sales Jiebao Save 40% Energy High Efficiency Airend Unique Designed Latest Touchscreen PLC Industrial Compressor CHINAMFG Fixed Speed and Screw Air Compressor small air compressor

Product Description

Product Description

 

 

Model JB-125A/W JB-150A/W JB-175A/W JB-200A/W JB-250A/W JB-300A/W JB-350A/W JB-400A JB-450A
Air delivery(m³/min/Mpa) 16.3/0.7 21.7/0.7 24.0/0.7 28.0/0.7 33.8/0.7 38.7/0.7 43.2/0.7 56.2/0.7 64.0/0.7
15.7/0.8 20.5/0.8 23.5/0.8 26.4/0.8 31.6/0.8 35.3/0.8 42.3/0.8 53.5/0.8 61.8/0.8
14.1/1.0 17.0/1.0 20.1/1.0 23.6/1.0 28.3/1.0 32.4/1.0 38.5/1.0 49.8/1.0 54.2/1.0
13.0/1.2 16.1/1.2 17.8/1.2 21.8/1.2 25.6/1.2 28.9/1.2 35.2/1.2 43.2/1.2 48.0/1.2
Stage Single Stage
Ambient ≤+45°C
Cooling Way Air Cooling
Exhaust Temperature ≤ Ambient Temperature+15°C
Driven Way Direct
Star Way Direct Driven/Soft Start/Inverter Star
Power Supply(V) 380, 220, 440/3/50, 60 380, 440, 3000, 6000, 10000/3/50, 60
Power(KW) 90 110 132 160 200 220 250 315 355
Volume of Lubricating(L) 70 70,80 70,80 70 130 130 150 150 150
Noise(db) ≤ 85 ≤ 88
Oil centent of air <2ppm
Diameter of outlet(inch) DN65 DN80 DN100 DN125
Net Weight(kg) 2450 2760 3500 3800 4750 4900 5100 6800 7200

 

 

Our Advantages

 

Advantages:
 

Model Capacity Motor Power Specific Power Electric Power cost Loading Percentage Acutal Electric Power cost Energy Saving %
(m3/min) (kW) (kW/(m3/min)) (kW/m3) (kW/m3)  
JB-100A 16 75 6.19 0.1031 95% 6.52   
Traditional 100HP 13 75 6.9 0.115 70% 9.86  33.90%

1. China-Japan latest technology cooperation, high reliability.

2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.

HIGH EFFICIENCY SEPARATION SYSTEM

Cyclone oil tank design encsure the high separation efficiency.
First stage mechanical centrifugal separation.
Second stage is high efficiency oil separator.
4000hours life-span of oil separator.
The oil content is lower than 3PPM.

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Company Profile

 

APPLICATION

 Traditional air power: pneumatic tools, rock drills, air picks, pneumatic wrenches, pneumatic sandblasting;
 instrument control and automation devices, such as tool change in machining centers;
vehicle braking, doors and Windows open and close;
air-jet loom uses compressed air to blow weft instead of shuttles;
 Food, pharmaceutical industry, using compressed air to stir slurry;
 large Marine diesel engine starting;
 wind tunnel experiment, underground passage ventilation, metal smelting;
 oil well fracturing;
high pressure air blasting coal mining;
submarine sinking and floating, wreck salvage, seabed oil exploration, hovercraft;
tire inflation;
 spray paint;
bottle blowing machine;
Chemical industry;
air separation industry;
industrial control power (drive cylinder, pneumatic components);
High pressure air is produced for cooling and drying of the work piece.

Certifications

 

 

FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2:No. 689, Xin’an South Street, Xihu (West Lake) Dis. District, HangZhou , ZHangZhoug,China.

Q3: Warranty terms of your air compressor machine? 
A3:  One year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the air compressor? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 7 days. Other electricity or other color we will delivery within 30 days.

Q6: What is the voltage of the compressor?
A6: The available voltage include 380V/50HZ/3Phase, 400V/50HZ/3P, 415V/50HZ/3P, 220V/60HZ/3P, 380V/60HZ/3P, 440V/60HZ/3P. At the same time we provide other voltage according to customer requirement.

Q7: Will you provide some spare parts of the machines? 
A7: Yes, of course.

Q8: Can you accept OEM orders? 
A8: Yes, with professional design team, OEM orders are highly welcome.

 

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After-sales Service: 24 Hours
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 9800/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China Best Sales Jiebao Save 40% Energy High Efficiency Airend Unique Designed Latest Touchscreen PLC Industrial Compressor CHINAMFG Fixed Speed and Screw Air Compressor   small air compressor China Best Sales Jiebao Save 40% Energy High Efficiency Airend Unique Designed Latest Touchscreen PLC Industrial Compressor CHINAMFG Fixed Speed and Screw Air Compressor   small air compressor
editor by CX 2024-03-28

China Hot selling 55kw 7.8-10.4m3/Min Direct Driven Screw Air Compressor (OLS-55AV Series) High Efficiency Ariend German Engineered Transmission Designed for Air Compressor air compressor lowes

Product Description

Oaliss’s objective is to be “Your very own system provider”. To fulfill this objective, CHINAMFG pays great attention to customer’s real needs and concerns, then provides feasible solutions. CHINAMFG chooses the most reliable suppliers from the industry and tests its performance before installing on our equipment. Product quality is our paramount goal. In the meantime, we do our best to fill the gaps between price and energy efficiency. Our equipment will be reliable enough to use and the price low enough to purchase. Combined with these distinct features, our high quality and variable products have been accepted by customers from various industries. Oaliss-your very own system provider.

Oaliss-your very own system provider.

Specification

Item

Description

Type

Permanent magnet variable speed air compressor

Warranty

1 Year

Applicable Industries

Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works, Energy & Mining, Food & Beverage Shops, Other, Advertising Company

After Warranty Service

Spare parts

Local Service Location

Thailand, Vietnam, Pakistan, Russia, Sri Lanka

Showroom Location

Thailand, Vietnam, Pakistan, Russia, Sri Lanka

Video outgoing-inspection

Provided

Machinery Test Report

Provided

Marketing Type

New Product 2571

Place of CHINAMFG

China

Brand Name

   Oaliss

Type

Air Compressor

 

 

Energy efficiency and robust performance have always been Oaliss’s designing philosophy. Equipped with state-of-the-art German technology and Lean production, CHINAMFG could provide whole system solution and significantly reduce your operating costs and provide cost savings with a quicker return on investment.

 

OLS VSD
Meeting and exceeding efficiency benchmarks:

• Reduced energy consumption by 30% on average compared to the current idling models.
• Powerful interior permanent magnet motor, with 180ºC high-temperature resistance.
• On average 50% energy savings with an extensive flow range (25-100%).

OLS FIXED SPEED
Highest reliability

• Ensuring a long and trouble-free life at the lowest operating cost.
• Larger rotor diameters with lower torque extended rotors’ lives.
 

CHINAMFG VSD Compressor Optimal energy-efficient system

What are the advantages of Oaliss’s Variable Speed Drive technology?

• On average 35% energy savings with an extensive flow range (30-100%).
• No wasted idling times or blow-off losses during operation.
• Integrated touch controller controls the motor speed and high-efficiency frequency inverter.
• Compressor can start/stop under full system pressure without the need to unload.
• Eliminates CHINAMFG current penalty during start-up.
• Minimizes system leakage due to lower system pressure.

 

Compressor type Max. pressure  Capacity FAD Motor power Noise level Weight Air outlet Dimensions (mm)
bar(e) m3/min kW dB(A) kg LxWxH
OLS-08A
OLS-08AV
7 1.30 7.5 64 184 G1/2″ 850x700x920
8 1.2 7.5 64 184 G1/2″ 850x700x920
10 1 7.5 64 184 G1/2″ 850x700x920
13 0.8 7.5 64 184 G1/2″ 850x700x920
OLS-11A
OLS-11AV
7 1.7 11 65 278 G3/4″ 1080x750x1000
8 1.6 11 65 278 G3/4″ 1080x750x1000
10 1.4 11 65 278 G3/4″ 1080x750x1000
13 1.2 11 65 278 G3/4″ 1080x750x1000
OLS-15A
OLS-15AV
7 2.52 15 66 299 G3/4″ 1080x750x1000
8 2.4 15 66 299 G3/4″ 1080x750x1000
10 2.1 15 66 299 G3/4″ 1080x750x1000
13 1.7 15 66 299 G3/4″ 1080x750x1000
OLS-18A
OLS-18AV
7 3.2 18.5 67 452 G1″ 1380x850x1160
8 3.0 18.5 67 452 G1″ 1380x850x1160
10 2.7 18.5 67 452 G1″ 1380x850x1160
13 2.3 18.5 67 452 G1″ 1380x850x1160
OLS-22A
OLS-22AV
7 3.7 22 68 467 G1″ 1380x850x1160
8 3.6 22 68 467 G1″ 1380x850x1160
10 3.4 22 68 467 G1″ 1380x850x1160
13 2.8 22 68 467 G1″ 1380x850x1160
OLS-30A
OLS-30AV
7 5.1 30 69 452 G1″ 1230x850x1110
8 5.0 30 69 452 G1″ 1230x850x1110
10 4.9 30 69 452 G1″ 1230x850x1110
13 4.7 30 69 452 G1″ 1230x850x1110
OLS-37A
OLS-37AV
7 6.5 37 69 583 G1 1/2″ 1340x950x1210
8 6.2 37 69 583 G1 1/2″ 1340x950x1210
10 5.6 37 69 583 G1 1/2″ 1340x950x1210
13 5.0 37 69 583 G1 1/2″ 1340x950x1210
OLS-45A
OLS-45AV
7 8.0 45 70 688 G1 1/2″ 1500x1000x1300
8 7.7 45 70 688 G1 1/2″ 1500x1000x1300
10 7.0 45 70 688 G1 1/2″ 1500x1000x1300
13 6.7 45 70 688 G1 1/2″ 1500x1000x1300
OLS-55A
OLS-55AV
7 10.4 55 70 1055 G2″ 1900x1250x1570
8 9.8 55 70 1055 G2″ 1900x1250x1570
10 9.1 55 70 1055 G2″ 1900x1250x1570
13 7.8 55 70 1055 G2″ 1900x1250x1570
OLS-75A
OLS-75AV
7 13.6 75 72 1129 G2″ 1900x1250x1570
8 13.1 75 72 1129 G2″ 1900x1250x1570
10 11.8 75 72 1129 G2″ 1900x1250x1570
13 9.8 75 72 1129 G2″ 1900x1250x1570
OLS-90A
OLS-90AV
7 16.1 90 73 1220 G2″ 2000*1250*1680
8 15.5 90 73 1220 G2″ 2000*1250*1680
10 14.8 90 73 1220 G2″ 2000*1250*1680
13 12.5 90 73 1220 G2″ 2000*1250*1680
OLS-110A
OLS-110AV
7 21.2 110 73 1970 G1 1/2″ 2400x1630x1980
8 19.6 110 73 1970 G1 1/2″ 2400x1630x1980
10 17.8 110 73 1970 G1 1/2″ 2400x1630x1980
13 15.5 110 73 1970 G1 1/2″ 2400x1630x1980
OLS-132A
OLS-132AV
7 24.1 132 73 2120 G1 1/2″ 2400x1630x1980
8 23.2 132 73 2120 G1 1/2″ 2400x1630x1980
10 19.5 132 73 2120 G1 1/2″ 2400x1630x1980
13 17.8 132 73 2120 G1 1/2″ 2400x1630x1980
OLS-160A
OLS-160AV
7 28.8 160 73 3620 G1 1/2″ 2800x1820x2150
8 27.8 160 73 3620 G1 1/2″ 2800x1820x2150
10 23 160 73 3620 G1 1/2″ 2800x1820x2150
13 20 160 73 3620 G1 1/2″ 2800x1820x2150
OLS-185A
OLS-185AV
7 32.5 185 74 3920 DN85 2800x1820x2150
8 31.2 185 74 3920 DN85 2800x1820x2150
10 27.5 185 74 3920 DN85 2800x1820x2150
13 25.8 185 74 3920 DN85 2800x1820x2150
OLS-200A
OLS-200AV
7 36.8 220 76 4800 DN100 3000x1900x1930
8 34.7 220 76 4800 DN100 3000x1900x1930
10 31.5 220 76 4800 DN100 3000x1900x1930
13 29.5 220 76 4800 DN100 3000x1900x1930
OLS-250A
OLS-250AV
7 43 250 76 5200 DN100 3000x1900x1930
8 41.5 250 76 5200 DN100 3000x1900x1930
10 38 250 76 5200 DN100 3000x1900x1930
13 34.9 250 76 5200 DN100 3000x1900x1930

Industrial equipment, printing service, pipelines, power plants, oil&gas, oil refinery, coating, painting,
plastics, steel industry, rubber, mechanical, blow molding, color sorter machine, shipyard, sandblasting, 
metallurgy, etc.

To provide the right equipment to you, please send us your detailed requirements.


1 Q: How about the quality of products?

    A: We are an authorized distributor of Atlas Copco. Don’t worry about the quality and service.

2 Q: How long is your delivery lead time?

    A: If there is stock, the lead time is about 3 working days after we get the payment if need to
       be produced, it depends.

3 Q: How about your overseas after-sale service?

    A: (1)Provide customers with installation and commissioning online instructions.

       (2)Worldwide agents and after service available.

4 Q: Can you accept OEM&ODM orders?

    A: Yes, we have a professional design team, OEM&ODM orders are highly welcomed.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Hot selling 55kw 7.8-10.4m3/Min Direct Driven Screw Air Compressor (OLS-55AV Series) High Efficiency Ariend German Engineered Transmission Designed for Air Compressor   air compressor lowesChina Hot selling 55kw 7.8-10.4m3/Min Direct Driven Screw Air Compressor (OLS-55AV Series) High Efficiency Ariend German Engineered Transmission Designed for Air Compressor   air compressor lowes
editor by CX 2024-03-07

China Best Sales QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 22kw arb air compressor

Product Description

Lead Time

Product Description

TR-22VA/W 0.8-1.25Mpa 8-12.5Bar 0.85-3.7m3/min 22KW air compressor oil free screw scroll China

Specifications
 

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-08VA/W 0.8 0.35-1.17 7.5 57 3/4″ 2 10 8.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

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/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

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editor by CX 2024-02-21